Oil pressure dash light .. it's started blinking!

Latest on my oil light/buzzer: local veedub garage and trusted mechanic friend agree - the high pressure sensor (mounted to rear face of engine below oil pump) is the most likely cause of failure, followed by the low pressure one on the left of the crankcase between the pushrods.

Now to find an oil pressure gauge and the correct adapter to measure the pressure.. 
change of topic, besides just kampers are there other supplies of shock absorbers out there within nsw and what is the quality of there products like.
Bob Dale
 
Sent: Monday, September 3, 2018 10:31 PM
Subject: [Syncro_T3_Australia] Re: Oil pressure dash light .. it's started blinking!
 
 

Latest on my oil light/buzzer: local veedub garage and trusted mechanic friend agree - the high pressure sensor (mounted to rear face of engine below oil pump) is the most likely cause of failure, followed by the low pressure one on the left of the crankcase between the pushrods.

 
Now to find an oil pressure gauge and the correct adapter to measure the pressure..

Hi Pete,

I reckon the answer to your question will be quite clearly understood when you closely eyeball that end of the lead.

Cheers.

Ken



From: Syncro_T3_Australia@yahoogroups.com <Syncro_T3_Australia@yahoogroups.com> on behalf of Peter Wilson peterw1000@gmail.com [Syncro_T3_Australia] <Syncro_T3_Australia@yahoogroups.com>
Sent: Monday, 3 September 2018 9:48 PM
To: Syncro_T3_Australia@yahoogroups.com
Subject: Re: [Syncro_T3_Australia] Re: Oil pressure dash light .. it's started blinking!
 
 

Well maybe why a metal spark plug cap that was the question

On Mon, Sep 3, 2018 at 1:51 PM Ken Garratt unclekenz@hotmail.com [Syncro_T3_Australia] <Syncro_T3_Australia@yahoogroups.com> wrote:
 


Prognosis:
Exceeded VW T3 syncro spec maximum wading depth.
Did not utilise frontal wading blanket.
Forgot motor is petrol, not diesel.
You are not Rudi.

Did I miss anything?
Cheers.
Ken



Sent by blind carrier pigeon with lost sense of direction .... could be a problem!


-------- Original message --------
From: "peterw1000@gmail.com [Syncro_T3_Australia]"
Date:03/09/2018 8:03 AM (GMT+10:00)
Subject: Re: [Syncro_T3_Australia] Re: Oil pressure dash light .. it's started blinking!

 

The origional leads have metal caps over the spark plugs that i found to be sadly lacking if crossing water ?

Why do you think they went to that medium thought it was a bit strange for such a low engined 4x4
Any thoughts
pete 

A huge hello and welcome to our new members:

Piet from South Africa

and Danny from somewhere in Oz.

Please say hello back and introduce yourselves.

Cheers,

Scott

On 3/09/2018 8:03 AM, peterw1000@gmail.com [Syncro_T3_Australia] wrote:

The origional leads have metal caps over the spark plugs that i found to be sadly lacking if crossing water ?

Why do you think they went to that medium thought it was a bit strange for such a low engined 4x4
Any thoughts
pete

--
Best regards, Scott Pitcher SPB Consulting
So to return to topic..

After careful inspection I found a very loose connector on the high pressure oil switch located just under the water pump. Removed, cleaned, tightened the jaws of the crimp connector, lubricated with dielectric grease and reconnected securely - a few days driving both in town and at highway speeds and no more freak oil light/buzzer alarms. 

Looks like that may have been it!

Dear all,

 

I own a 1990 Syncro (front and rear diff locks) Camper with a Wesfalia pop top. I have owned the vehicle since 2005 and have toured southern Africa over a number of years. My kids grew up in the bus and we have many fond memories. The kids are grown and I am not using the vehicle much (perhaps 2,000 kilometers per year). The vehicle has been upgraded substantially as follows:

 

  1. The 2.1 boxer was overhauled and enlarged to 2,3 liter. Not very successful; marginally more power but a lot heavier on juice😊
  2. Gearbox overhauled and a decoupler fitted. This allows me to have unevenly worn front axle to rear axle tyres. You may know that the viscous coupling is not happy with any difference in circumference. You write off one tyre and then you have to replace all 4.
  3. I have two 45 liter stainless steel tanks under belly; one for extra fuel and the other for fresh water.
  4. I have a Junkers (nowadays Bosch) gas water heater, which gives me on demand hot water and a shower at the back (see attached pic). A 12v Shurflo water pump.
  5. I have a retractable double bed below and off course the large bed up top. The top bed keeps me safe from lions and the like. I have a thick, comfortable mattress up top with memory foam.
  6. Inside I have a second battery with a switch behind the driver’s seat to disconnect the starting battery once camp is set up. I still use ordinary lead acid as opposed to deep cycle, merely because the lead acids charge quicker on the road.
  7. In addition I have 2 x 50watt solar panels with a 10m lead. In Africa (and I suppose in Oz as well) you don’t want to fry in the sun if solar is fixed to the roof. I park in the shade and the panel in the sun and we are both happy. I have a solar 20 Amp controller and a 1,000 watt inverter.
  8. I have a Smev basin with hot and cold water and a two burner gas stove. I use a 9kg LPG gas bottle. 60 liter National Luna twin fridge freezer on a slider. The old 3 way fridge was obviously removed.
  9. The center seat is easily removable and forms part of our camping chairs (see pic).
  10. I have an EazyAwn 3 x 3 meters (see pic).
  11. The passenger seat swivels.
  12. External 220 v plug for shore power and LED strip lights; various 12v plugs.
  13. Rims upgraded to 15 inch with a swivel bracket spare on the rear. I still have a 14 inch steel rim and full profile tyre in the original space underneath the front, but this is for emergency only (if I lose 2 tyres) and it is part of the original safety design in case of a head on collision.
  14. The springs have been upgraded all around; much stiffer and much less dipping in front plus extra ground clearance.
  15. And off course a PortaPotti 😊

 

And so on …

 

Future projects:

 

  1. Convert to 2,5 Subaru. Unfortunately the expertise in SA is not great to do this. I believe you have to use the Subaru ECU for optimal power and fuel consumption.
  2. To have the top bed on hydraulic gas struts. At the moment I have to fold the top bed double, once I set up camp to have comfortable standing room.
  3. Perhaps a permanent satellite installation with WiFi modem.

 

I am not very technical but if anyone wants information on any of these mods, please let me know.

 

Regards,

 

Piet Coetsee

 

Managing Director

 

cid:image001.png@01D449AE.AC1D5E50

 

 

T: 021 910 2654

F: 086 20 20 204

E: piet@smartpropertyservices.co.za

W: www.smartpropertyservices.co.za

 

 

From: Syncro_T3_Australia@yahoogroups.com <Syncro_T3_Australia@yahoogroups.com>
Sent: Monday, 10 September 2018 1:38 PM
To: Syncro_T3_Australia@yahoogroups.com
Subject: [Syncro_T3_Australia] New Members

 

 

A huge hello and welcome to our new members:

Piet from South Africa

and Danny from somewhere in Oz.

Please say hello back and introduce yourselves.

Cheers,

Scott

On 3/09/2018 8:03 AM, peterw1000@gmail.com [Syncro_T3_Australia] wrote:

 

The origional leads have metal caps over the spark plugs that i found to be sadly lacking if crossing water ?

Why do you think they went to that medium thought it was a bit strange for such a low engined 4x4

Any thoughts

pete 

 

--
Best regards, Scott Pitcher SPB Consulting

Piet,

Nice rig you have there.

Your set-up is great using the Westfalia pop-top roof is even better.

The only thing I dont like is using LP gas for cooking (or anything frankly) as the storage bottles are really heavy and take up heaps of room and have been known (in Australia) to explode. I use a portable twin burner butane canister stove and it is easily stored and the canisters are the size of a spray can and last for ages.

The Suby motors are excellent, get great mileage and smileage and fit so well in a syncro engine bay. The 2.5 is the best choice as its not too powerful to destroy your gearbox (I had a 6 cyl in mine and went through 3 gearboxes in 20 years) yet has much more power than the stock motors with 165hp and just over 200Nm of torque which seems ideal for gearbox longevity. South African gearboxes are stronger than ours anyway.

Great to see your still enjoying syncro life over there in South Africa.

Cheers,

Scott




On 12/09/2018 12:57 AM, Piet Coetsee piet@smartpropertyservices.co.za [Syncro_T3_Australia] wrote:

Dear all,

I own a 1990 Syncro (front and rear diff locks) Camper with a Wesfalia pop top. I have owned the vehicle since 2005 and have toured southern Africa over a number of years. My kids grew up in the bus and we have many fond memories. The kids are grown and I am not using the vehicle much (perhaps 2,000 kilometers per year). The vehicle has been upgraded substantially as follows:

  1. The 2.1 boxer was overhauled and enlarged to 2,3 liter. Not very successful; marginally more power but a lot heavier on juice😊
  2. Gearbox overhauled and a decoupler fitted. This allows me to have unevenly worn front axle to rear axle tyres. You may know that the viscous coupling is not happy with any difference in circumference. You write off one tyre and then you have to replace all 4.
  3. I have two 45 liter stainless steel tanks under belly; one for extra fuel and the other for fresh water.
  4. I have a Junkers (nowadays Bosch) gas water heater, which gives me on demand hot water and a shower at the back (see attached pic). A 12v Shurflo water pump.
  5. I have a retractable double bed below and off course the large bed up top. The top bed keeps me safe from lions and the like. I have a thick, comfortable mattress up top with memory foam.
  6. Inside I have a second battery with a switch behind the driver’s seat to disconnect the starting battery once camp is set up. I still use ordinary lead acid as opposed to deep cycle, merely because the lead acids charge quicker on the road.
  7. In addition I have 2 x 50watt solar panels with a 10m lead. In Africa (and I suppose in Oz as well) you don’t want to fry in the sun if solar is fixed to the roof. I park in the shade and the panel in the sun and we are both happy. I have a solar 20 Amp controller and a 1,000 watt inverter.
  8. I have a Smev basin with hot and cold water and a two burner gas stove. I use a 9kg LPG gas bottle. 60 liter National Luna twin fridge freezer on a slider. The old 3 way fridge was obviously removed.
  9. The center seat is easily removable and forms part of our camping chairs (see pic).
  10. I have an EazyAwn 3 x 3 meters (see pic).
  11. The passenger seat swivels.
  12. External 220 v plug for shore power and LED strip lights; various 12v plugs.
  13. Rims upgraded to 15 inch with a swivel bracket spare on the rear. I still have a 14 inch steel rim and full profile tyre in the original space underneath the front, but this is for emergency only (if I lose 2 tyres) and it is part of the original safety design in case of a head on collision.
  14. The springs have been upgraded all around; much stiffer and much less dipping in front plus extra ground clearance.
  15. And off course a PortaPotti 😊

And so on …

Future projects:

  1. Convert to 2,5 Subaru. Unfortunately the expertise in SA is not great to do this. I believe you have to use the Subaru ECU for optimal power and fuel consumption.
  2. To have the top bed on hydraulic gas struts. At the moment I have to fold the top bed double, once I set up camp to have comfortable standing room.
  3. Perhaps a permanent satellite installation with WiFi modem.

I am not very technical but if anyone wants information on any of these mods, please let me know.

Regards,

Piet Coetsee

Managing Director

mailbox:///C:/Users/Scott/AppData/Roaming/Thunderbird/Profiles/rbkht2lj.default/Mail/mail.bigpond.com/Inbox?number=30190&header=quotebody&part=1.1.2&filename=image001.png

T: 021 910 2654

F: 086 20 20 204

E: piet@smartpropertyservices.co.za

W: www.smartpropertyservices.co.za

From: Syncro_T3_Australia@yahoogroups.com <Syncro_T3_Australia@yahoogroups.com>
Sent: Monday, 10 September 2018 1:38 PM
To: Syncro_T3_Australia@yahoogroups.com
Subject: [Syncro_T3_Australia] New Members

A huge hello and welcome to our new members:

Piet from South Africa

and Danny from somewhere in Oz.

Please say hello back and introduce yourselves.

Cheers,

Scott

On 3/09/2018 8:03 AM, peterw1000@gmail.com [Syncro_T3_Australia] wrote:

The origional leads have metal caps over the spark plugs that i found to be sadly lacking if crossing water ?

Why do you think they went to that medium thought it was a bit strange for such a low engined 4x4

Any thoughts

pete

--
Best regards, Scott Pitcher SPB Consulting


--
Best regards, Scott Pitcher SPB Consulting
Excellent result

Hears to lots of happy motoring.

On 11/09/2018 2:57 AM, lepews@me.com [Syncro_T3_Australia] wrote:

So to return to topic..


After careful inspection I found a very loose connector on the high pressure oil switch located just under the water pump. Removed, cleaned, tightened the jaws of the crimp connector, lubricated with dielectric grease and reconnected securely - a few days driving both in town and at highway speeds and no more freak oil light/buzzer alarms.

Looks like that may have been it!

--
Best regards, Scott Pitcher SPB Consulting
Worth remembering.




On 13 Sep 2018, at 12:05 PM, Scott Pitcher spbconsulting@bigpond.com [Syncro_T3_Australia] <Syncro_T3_Australia@yahoogroups.com> wrote:



Excellent result 

Hears to lots of happy motoring.

On 11/09/2018 2:57 AM, lepews@me.com [Syncro_T3_Australia] wrote:

So to return to topic..


After careful inspection I found a very loose connector on the high pressure oil switch located just under the water pump. Removed, cleaned, tightened the jaws of the crimp connector, lubricated with dielectric grease and reconnected securely - a few days driving both in town and at highway speeds and no more freak oil light/buzzer alarms. 

Looks like that may have been it!

-- 
Best regards, Scott Pitcher SPB Consulting



Hi Gaeten,

You've inspired me to R&R and do the same to my LOPS! It needed similar TLC.

Wish I could do the same to the upper UOPS too, but alas, way too hard!

Cheers.

Ken




From: Syncro_T3_Australia@yahoogroups.com <Syncro_T3_Australia@yahoogroups.com> on behalf of lepews@me.com [Syncro_T3_Australia] <Syncro_T3_Australia@yahoogroups.com>
Sent: Tuesday, 11 September 2018 2:57 AM
To: Syncro_T3_Australia@yahoogroups.com
Subject: [Syncro_T3_Australia] Re: Oil pressure dash light .. it's started blinking!
 
 

So to return to topic..


After careful inspection I found a very loose connector on the high pressure oil switch located just under the water pump. Removed, cleaned, tightened the jaws of the crimp connector, lubricated with dielectric grease and reconnected securely - a few days driving both in town and at highway speeds and no more freak oil light/buzzer alarms. 

Looks like that may have been it!

I had a 80 Series Landcruiser Turbo Diesel. It would punch out 600nm torque at the wheels at 23psi boost.. I had gauges for everything even transtemp. And the wife use to say nothing would ever go wrong with it if I never had any of those gauges.
  




Sent from my Samsung Galaxy smartphone.

-------- Original message --------
From: "Ken Garratt unclekenz@hotmail.com [Syncro_T3_Australia]" <Syncro_T3_Australia@yahoogroups.com>
Date: 14/9/18 21:39 (GMT+10:00)
To: Syncro_T3_Australia@yahoogroups.com
Subject: Re: [Syncro_T3_Australia] Re: Oil pressure dash light .. it's started blinking!

 

Hi Gaeten,

You've inspired me to R&R and do the same to my LOPS! It needed similar TLC.

Wish I could do the same to the upper UOPS too, but alas, way too hard!

Cheers.

Ken




From: Syncro_T3_Australia@yahoogroups.com <Syncro_T3_Australia@yahoogroups.com> on behalf of lepews@me.com [Syncro_T3_Australia] <Syncro_T3_Australia@yahoogroups.com>
Sent: Tuesday, 11 September 2018 2:57 AM
To: Syncro_T3_Australia@yahoogroups.com
Subject: [Syncro_T3_Australia] Re: Oil pressure dash light .. it's started blinking!
 
 

So to return to topic..


After careful inspection I found a very loose connector on the high pressure oil switch located just under the water pump. Removed, cleaned, tightened the jaws of the crimp connector, lubricated with dielectric grease and reconnected securely - a few days driving both in town and at highway speeds and no more freak oil light/buzzer alarms. 

Looks like that may have been it!

Way to go! It’s not as hard as it looks though, you just need to loosen the three belts so you can pull them aside, then you can just reach the connector. To service it I pulled it through the space just above by its own wire, then the hardest part was to carefully feed it back through and reconnect. T’was really satisfying when it popped back on securely! :-)

Sent from my iNuke

On 14 Sep 2018, at 19:39, Ken Garratt unclekenz@hotmail.com [Syncro_T3_Australia] <Syncro_T3_Australia@yahoogroups.com> wrote:

 

Hi Gaeten,

You've inspired me to R&R and do the same to my LOPS! It needed similar TLC.

Wish I could do the same to the upper UOPS too, but alas, way too hard!

Cheers.

Ken




From: Syncro_T3_Australia@yahoogroups.com <Syncro_T3_Australia@yahoogroups.com> on behalf of lepews@me.com [Syncro_T3_Australia] <Syncro_T3_Australia@yahoogroups.com>
Sent: Tuesday, 11 September 2018 2:57 AM
To: Syncro_T3_Australia@yahoogroups.com
Subject: [Syncro_T3_Australia] Re: Oil pressure dash light .. it's started blinking!
 
 

So to return to topic..


After careful inspection I found a very loose connector on the high pressure oil switch located just under the water pump. Removed, cleaned, tightened the jaws of the crimp connector, lubricated with dielectric grease and reconnected securely - a few days driving both in town and at highway speeds and no more freak oil light/buzzer alarms. 

Looks like that may have been it!

Hi Gaeten,

Yeah sorry, I meant I've already completed it and did the same procedure as you described. What gets me is how little clearance the tip of the OP switch and wire connector is from the outside edge of the spinning drive belt!

Years ago, Rudi told me of one incident where his drive belt snapped in half and while exiting from that space, the busted belt sheared off that OP switch, causing engine oil to spew out all over the place. With no spare OP switch onboard, got out of trouble on finding he had a spare metal bolt with the correct thread to screw in and so plug the hole, got him out of immediate trouble after refilling engine oil.

So tell me, in that confined space we used to service the connector on the OP switch, how would one go the next step and R&R the OP switch itself in the same confined space? I can see the removal process would be ok, but unless you had a very small and agile hand to hold the OP switch, feed it in there far enough to then somehow align the mating metal threads  ....  hhhmmmm, looks pretty impossible. I reckon Houdini could do it! I imagine the only access path to reinstall a switch would be with a tool accurately inserted from under the rear bumper bar. What say you?
Cheers.
Ken






Sent by carrier pigeon, guaranteed same day delivery.



-------- Original message --------
From: "Gaetan Schurrer lepews@me.com [Syncro_T3_Australia]" <Syncro_T3_Australia@yahoogroups.com>
Date: 15/09/2018 4:43 PM (GMT+10:00)
To: Syncro_T3_Australia@yahoogroups.com
Subject: Re: [Syncro_T3_Australia] Re: Oil pressure dash light .. it's started blinking!


 

Way to go! It’s not as hard as it looks though, you just need to loosen the three belts so you can pull them aside, then you can just reach the connector. To service it I pulled it through the space just above by its own wire, then the hardest part was to carefully feed it back through and reconnect. T’was really satisfying when it popped back on securely! :-)

Sent from my iNuke

On 14 Sep 2018, at 19:39, Ken Garratt unclekenz@hotmail.com [Syncro_T3_Australia] <Syncro_T3_Australia@yahoogroups.com> wrote:

 

Hi Gaeten,

You've inspired me to R&R and do the same to my LOPS! It needed similar TLC.

Wish I could do the same to the upper UOPS too, but alas, way too hard!

Cheers.

Ken




From: Syncro_T3_Australia@yahoogroups.com <Syncro_T3_Australia@yahoogroups.com> on behalf of lepews@me.com [Syncro_T3_Australia] <Syncro_T3_Australia@yahoogroups.com>
Sent: Tuesday, 11 September 2018 2:57 AM
To: Syncro_T3_Australia@yahoogroups.com
Subject: [Syncro_T3_Australia] Re: Oil pressure dash light .. it's started blinking!
 
 

So to return to topic..


After careful inspection I found a very loose connector on the high pressure oil switch located just under the water pump. Removed, cleaned, tightened the jaws of the crimp connector, lubricated with dielectric grease and reconnected securely - a few days driving both in town and at highway speeds and no more freak oil light/buzzer alarms. 

Looks like that may have been it!

Hi Ken,

the clearance is indeed VERY small, hence I was very happy to have that connector fitting nice and snug again with no chance of slipping out. I was actually amazed it didn't get caught in the belt when it was loose!

According to gowesty.com, it's possible to replace the hp switch with the right tool, which happens to be a 24mm tube spanner of the correct depth (and 3/8" for a smaller ratchet). Check it out:

Gowesty is great like that, I found that for many of the parts they sell they also give a little blurb with great instructions to get the job done! Go yankees :)

cheers
Gaetan